New Developed Prefilled Syringe Production Equipment
Soft Bag I.V Solution Production Line
Adopt constant tension system,making the tension force of the film stable.
Adopt continuous film stretching technology,wich saves 1 second of time comparing with the original one and promote the production line speed.
Adopt thermal transfer technology,and print the content on the printing plate to the film surface.
It is equipped with bag storage hopper,ensuring that there are always a small amount of bag storage in the feeding shock plate and can conduct automatic monitoring and feeding,to prevent particles occurring when the material has mutual friction in the feeding.
The two time preheating heat the port adopting heat transfer method.And the temperarure of each preheating mold is controlled independently,which ensures the preheating molds are at the same temperature.
The heating pipe is directly installed in the mold,the temperature probe is installed on the forming mold surface,the accuracy of forming temperature control is high,and the phenomenon of inconsistency between the forming temperature and the displayed temperature shall not appear,so as to ensure the high qualified rate.
7.Port welding,film cooling and chamfering
Each welding mold was driven by single cylinder,the adaptability of the port is strong,and it shall not influence the welding quality between the port and film due to change of the overall dimension of the port;low bag leakage rate.
8.Shaping,chamfering and slitting waste edge
The cylinder is equipped with shaping mold,uniform mold pressure,good shaping effect.
Transfer the bags from the bag making machine to the filling and sealing machine with the dislocation handover way,short bag moving distance,stable and reliable mechanism running.
Each filling head shall be driven with upper and lower position of single cylinder,the sealability between the filling head and the port is good,it shall not make some port and filling head loose due to the change of port,which shall make liquid overflow and pollute the equipment,also influence the quality of the port and the cap welding.
As with the port feeding system,the combined cap conveying system is also equipped with a storage hopper,which can ensure that there are always a small amount of cap storage in the material feeding shock plate,and can make automatic monitoring and feeding,but not a great amount of cap accumulation,to prevent particles occurring when the material has mutual friction in the feeding.
Each welding head shall be driven by single cylinder,ensuring the contact pressure between the combined cap and the port shall not change with the combination cap or port dimension size,thereby ensuring the welding quality of the combined cap and the port.It can realize no bag or no qualified bag,no sealing,which can save the package material.
The gas claw shall withdraw the finished products from the sealing and filling machine,and shall be transported to the sterilizations station equipped with the belt conveyor system.
|Soft bags type||S4 type||S2 type||S1 type|
|4bags/group||(2 bags/group)||(1 bags/group)|
|100ml||3500bags/hour||2400 bags/hour||1200 bags/hour|
|250ml||3500bags/hour||2400 bags/hour||1200 bags/hour|
|500ml||3400bags/hour||2200 bags/hour||1100 bags/hour|
|1000ml||2800bags/hour||1800 bags/hour||900 bags/hour|