New High Speed Face Mask Making Machine Manufacturers Custom-made

APM-USA

$250,000.00 
SKU: P3671S

Product Description

This automatic production line is used to produce a disposable face mask. This production line consists of a film making machine, a film turning and feeding machine, and two ear band welding machines. The equipment added an inline connection and automatic transferring belt machine. This unique design increases production capacity and decreased human costs. 
The machine is used in a Non-woven mask, smooth cloth mask, gauze mask, line mask.
The whole machine is from feeding, line insertion, edge sealing. Cutting the finished products are all automated operations, and the whole process is controlled by PLC.

The machine is composed of one set of planar face mask machine, one set of feeding machine and two sets of earloop machines, and processes are automatically completed, including the cloth’ edge folding/ covering, nose-bridge bars’ quantitative cutting/ positioning, through the conveyor. Face masks are conveyed to two external ear loop machines, the ear loops’ welding & forming by the ultrasonic, the counting, the final products’ discharging, and the packaging.

Configuration:

 

S.N.

Name

Q’ ty

Unit

Remarks

 

1

 

Planar face mask machine

 

1

 

set

It is composed of the returning unit, the folding unit, the nose beam feeder, the melt-blown puller, and the discharger.

 

2

 

Feeding machine for the planar face mask

 

1

 

set

It is composed of the sheet conveying & turning over mechanism and the left/ right turning mechanism.

 

3

 

External ear loop machine for the planar face mask

 

2

 

set

It is composed of the welder, the ear-loop cutter, the ultrasonic generator, the ear-loop turning over mechanism, the discharging unit and the collecting & conveying unit.


 Specifications of raw materials:

 

Items

Quantity of shafts

Width, mm

OD of the roll, mm

ID of the roller, mm

Weight, Kg

Cloth

3

170 ~ 200

Φ600

Φ76.2

Max. 15

Nose-bridge bar

1

3 ~ 7

Φ400

Φ76.2

Max. 25

Earloop

4bags

3

——

——

——

 

Specification of face mask: 175m×95, mm (Adults)


 
There are three types: 2-layer non-woven-cloth mask, 3-layer non-woven-cloth mask, 4-layer non-woven-cloth

  1. Raw materials:
  2. Layer non-woven-cloth mask: Non-woven cloth, nose-bridge bar, ear.
  3. Layer non-woven-cloth mask, Non-woven cloth, nose-bridge bar, earloop and the filtering cotton (filter paper).
  4. Layer non-woven-cloth mask: Non-woven cloth, nose-bridge bar, earloop, the filtering cotton (filter paper) and the active-carbon

 

Technical specification:

 

S.N.

Items

Specification

1

Frame

Aluminum profile

2

Machine dimension

6500(L)×4000(W)×2000(H), mm

3

Size of face mask

175×95, mm (Adults)

4

Design speed

130pcs/min

5

Production speed

100pcs/min

6

Layers of the mask

3 ~ 4

7

Working efficiency

95%

8

Power

9Kw

9

Air pressure

Not less than 0.6Mpa

10

Compressed air consumption

300L/min

11

Machine weight

About 1800Kg

12

Weight capacity on the floor

Not more than 500Kg/m2

 

 Note:

1. The coiler can put 4 coils of material to feed the main body welding machine;
2. The body piece welding machine has two functions of ultrasonic welding and cutting;
3. The divider mainly feeds the cut body pieces to two ear band welding machines respectively;
4. The ear band welding machine welds and cuts the ear band by ultrasonic waves, and finally the finished product is conveyed by the belt.